Features:
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Spiral shaped bowl increases efticiency. |
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The curved wall of the bowl reduces part-to-part impingement & sticking of flat parts to the wall of the bowl. |
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The spiral design of the bowl ensures 100% separation of the components & media at the end of the cycle, compared to about 80% separation in the conventional machine. |
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Heavy-duty motor & springs ensure faster cutting & high intensity polishing. |
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Components with low cycle time can be processed in single piece flow. |
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For components with higher cycle time, just by removing the separating screen, the machine can be used as a conventional vibrator. |
Benefits:
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100% separation of components & media. |
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No mixing of parts with very low dimensional difterence. |
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Can be used as a single piece flow machine & hence can be incorporated in a manufacturing cell. |
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Suitable for finishng light weight & delicate components. |
Spiral Vibrator works on me same principle as the bowl type vibratory finishing machine. The only difference is the design of the bowl, which in this case is curved like a spiral / helix. This design enables 100 % separation of components at the end of the cycle. The components are fed at the bottom of the spiral. The vibratory motion of the bowl pushes the media & components upward along the spiral. The separation screen at the end / top of the spiral, which can be controlled manually or pneumatically ensures 100% separation of finished components at the end of the cycle. The removal of this screen enables the machine to work as a standard bowl type vibrator.
Spiral Vibrators are suitable for flat, light weight & thin pressed components. The machine is ideal for piston rings, bearing cages, bimetal bushes, thin stampings, small gears, clamps, engine valves, etc.
A simple bowl type vibratory finishing machine is a well accepted equipment for mass finishing & deburring. The separation of components & media is done by screening system provided in the system.
For optimum separation in vibratory bowl type machines, the size difference needs to be 20% or above. Even then, one can only achieve 80 to 90% separation.
Spiral Vibrators are designed to overcome this limitation of the conventional bowl type machine. The ingenious design of the machine ensures 100% separation of components & media & can also be used as a single piece flow machine.