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Vapormate 1010

Vapormate 1010 



High Performance

  Operates with all medias including aluminium oxide, silicone carbide, ceramic shot, stainless steel shot, novoculite, glass beads and plastic media.
  Operates to specific media concentrations -range 10% to 50%.
  Advanced pump/sump design prevents blocking even after prolonged shutdown.
  Also maintains consistent and efficient processing.
  Operates with a range of detergents and corrosion inhibitors.


Operator Comfort

  Process gun light and easy to use, with hands-free facility.
  Knee switches control process functions.
  Combines window and light unit with auto wash for excellent visibility.
  Low working height allows easy loading.
  Padded armholes reduce operator fatigue.
  Immersion heater improves degreasing capabilities and gives pleasant cold weather operation (optional).
  Swing door with drain flap - minimises drips.


Easy Maintenance

  Long life urethane pump speedily removed without draining sump.
  Blast gun with replaceable boron carbide nozzle.
  Gloves fitted from the outside, replaced in seconds.
  Viewing and lighting window easily replaced.
  Service intervals indicated by hours-run meter.
  Light unit accessible from outside.
  Optional range of easy clean debris removal systems.


Economical Running

  Highly efficient pump.
  Technically advanced gun consumes only 40cfm
(1.2m3/min) of air at 80psi (5.5 bar).
  Patented waste water overflow reduces abrasive usage.
  Long life urethane components.



  GRP cabinet construction non-corrosive, deadens noise.
  External steel frame directly supports work grids and cabinet.
  Bonded lining minimizes grit traps (optional).



  Pressurised abrasive pipes inside cabinet prevent spillage if hoses leak.
  Safety glass window.
  Door safety interlock
  Low noise level. Standard construction 80dBA (optional acoustic silencing kit for 78dBA).


Technical Specification


Construction :
6mm GRP composite cabinet, with abrasion resistant lining and external box section steel main support frame. External colour generally RAL 7032 (light grey).

  Internal Dimensions :
Generally 950mm x 950mm x 1,350mm above worktable.
  Door :
Swing door with replaceable combined rubber lining/drain channel and electrical safety interlock.
  Work Surface :
Perforated heavy duty gridding, UDL 500kg.
  Window :
660mm x 330mm safety glass with auto wash/wipe.
  Glove Ports :
2 off, fitted with cushions and arm length gloves
(replaceable from outside).
  Rinsing :
Internal, mains fed, trigger operated rinse gun.
  Pump :
35mm high efficiency, high volume, vortex pump - solid urethane, glandless construction.
  Pump Motor :
4kw 3 phase, 2 pole IP44 DOL starting with overload protection.
  Blast Gun :
Lightweight urethane body, recessed air jet, and boron carbide nozzle.
  Sump Capacity :
Water = 100 l, media = 30kg. Sump fitted with drain plug for emptying
  Controls :
Single integrated on/off control, simultaneously operates pump, compressed air, window wiper & screen wash.
  Electrical Equipment :
To IEE, VDE, or En 60204-1 standards - according to market. Fluorescent light unit. Window wiper. Door interlock. Hours-run meter. 24v control circuits. Solenoid valves for air and water supplies. Main enclosure (IP55) with hinged lid and isolator.


Optional Equipment

  Bonded polyurethane lining (easy clean, and minimal grit traps).
  Turntable 500mm - UDL 50kg mounted on stand with abrasion resistant cover.
  Swing arm turntable mounting system.
  Hydrocyclone for easy abrasive changeover.
  Filtration/debris removal systems - Type "S" sedimentation or "MB" paper filters (hand or automatic operated).
  Diaphragm rinse water recirculation pumps - (light and heavy duty options). Plus pressure filter for complete closed loop operation.
  Automatic detergent/corrosion inhibitor closing system.
  On-line media concentration checking sight glass.
  Water heater for greasy applications.
  Sump drain valve above grit level for partial draindown of contaminated water, after processing.
  Automatic sump overflow 'Bubble' valve (for reduced media usage).
  Blast performance enhancing system for plastic media.
  Compressed air powered, component dry off nozzle.
  Front mounted hours-run meter.
  Front or rear mounted air pressure regulator and gauge gives ability to infinitely vary the blast intensity.
  Conversion of internal fittings to totally non-corrosive materials.
  Acoustic silencing kit (reduces noise to 78dBA).
  500kg UDL worktable. Heavy duty options - POA.
  Motorised barrel units for batch processing of small components, e.g. nuts, bolts, castings and mouldings.
  50mm high efficiency, high volume vortex pump - solid urethane glandless construction.


Services Required


20A (at 415v) 3 phase and neutral, voltage and frequency to suit market.

  Air Supply :
7 bar (100psi), 1.14m³/min (40cfm) per gun. Single gun machine 12.5mm (1/2" BSP/NPT) connection.

Water Supply :
2-6 bar (30-90psi), 12.5mm (1/2" BSP/NPT) connection.


Drain :
Floor level with grit trap 40 litres/min - 8gals/min intermittent.

  Vent :
200mm/8" duct to external atmosphere.